Zinc Alloy Die Casting Speaks Strength and Durability

Each metal has its own set of advantages as well as disadvantages, which are taken into consideration while deciding on the type of the die casting process for a particular product. The melting point, strength, ease of casting as well as price are the various aspects taken into consideration while creating die casting design. Zinc alloy die casting is one of the best and popularly used methods for casting.

Using zinc alloy in the casting process reaps a lot of benefits. Zinc is best known for the strength it provides. This metal does not break on bending and can also be easily be moulded into a desired shape. Zinc alloys have low melting points, and can be easily cast into the mould created based on the die casting design Plus, once hardened, zinc is extremely strong. Its tough nature makes it resistant to any major impacts. The rigidity of the metal helps in casting with low space and less weight.

Zinc possesses anti-spark quality, which means that the metal does not catch fire easily. So, it can be used in casting products that are used in high heat conditions. Another huge advantage while casting with zinc is that thin walls can be created. This property will allow you to easily produce all types of parts, with thick or thin walls. Zinc has anti-shock properties, so the tools produced using this metal have a longer life.

One of the biggest benefits of zinc alloy die casting is that you can recycle the material. If any cast has some defect, you don’t have to throw it. Simply melt it again and do the casting process again. Moreover, as you are pouring the exact amount of molten metal into the cast, there is no wastage here also. Therefore, unlike other product manufacturing processes, this technique allows you to save metal and reduce wastage at the same time. You can recycle the metal as many times as you want without any loss of properties. This aspect makes this manufacturing technique an earth-friendly process as it creates less waste and has a less hazardous impact on the environment.

In a nutshell, the above mentioned advantages make zinc a very popularly used metal in the casting process. The combined attributes of strength, resistance, low melting point and shock-proof nature make it a preferred choice for many a die casting design.

Emerging Trend of Zinc Alloy Die Casting

The dusk of Stone age gave rise to the new beginning of metal age which was differentiated between Bronze age, Iron age and Copper age. Formation of cities, migration of people and commerce had begun during this era. Metal manufacturing work was in its crude stage. Banking on a variety of useful factors and metal properties people used metals extensively even in the past as this made their life much simpler. They used metals for making utensils and weapons due to its property of malleability and ductility. And most of all, it is the strongest material. As days passed this restricted use of metals expanded its dimensions and became the most essential aspect in our everyday life.

In today’s modern world, even the construction works use metal as their base and the machines working on spare parts are designed out of metals. Recognizing the ever growing demand the advancement of technologies took a stand. Metal manufacturing process gained a refined process and the crude metal work has now turned into fine and polished finish as we are now deploying the method of metal die casting. Today, the use of die casting has been in extensive use to meet the ever increasing orders as this process can make numerous metal units with uniform structure and design.

Technique of die casting is a process in which metal spare parts are made by putting liquefied metal into molds or dies. With this technique one can easily produce a complicated design with high accuracy. The die casting method produces parts with fine surface which reduces costs of remaking or refining the same part. Out of a variety of metal casts like aluminium cast alloy or magnesium cast alloy, the zinc alloy die casting is extensively used due to its higher tolerance level. Zinc alloy has a capability of producing very thin wall casting which ultimately produces much lighter component with the employment of lower cost.

Zinc casting is widely used for mass production, not only in the automotive industry but also in electronic equipments. Along with this, it is also used in various decorative materials as it can be easily polished or painted or can be given a matt finish to make it more attractive. As zinc has good conductivity of heat as well as electricity and high tolerance, it is used in electromagnetic screening. Zinc has a property of self lubricating and is a hard alloy which are considered as durable properties, hence zinc alloy die casting is used in making of automobile parts and the gears of any machine. Its non sparking attribute adds its application in the mining industry as well as in refineries. The strongest property of zinc alloy is its non toxic nature that makes it a reusable and recyclable material.